Mold Design Software
In plastic manufacturing, the quality of a product often depends on the mold design. Poor mold design can lead to defects, increased costs, and delays. By using advanced mold design software, like VISI Mold, you can avoid many common design issues. This blog explains five common problems in mold design and how VISI software helps eliminate them.
1. Warpage and Shrinkage
Warpage and shrinkage are frequent injection molding defects. They occur when plastic cools unevenly inside the mold. The result is a distorted or misshaped part.
Solution with VISI Mold: VISI mold software includes tools for mold flow analysis and cooling channel simulation. These tools help designers predict and fix cooling issues early. You can optimize part geometry and mold design before manufacturing.
Why it works:
Simulates material behavior during cooling
Shows possible shrinkage areas
Suggests improvements to cooling system
Result: Accurate parts with reduced rework and waste.
2. Poor Cooling Channel Design
Poor cooling design increases cycle time and affects part quality. Uneven cooling can cause hot spots, cracks, and surface defects.
Solution with VISI Mold: VISI software for mold design offers precise tools to improve cooling channel design. It simulates heat flow and suggests ideal channel placement.
Why it works:
Creates detailed cooling channel models
Tests various cooling layouts
Ensures even temperature distribution
Result: Faster cycle times and better part finish.
3. Inaccurate Core and Cavity Design
Core and cavity design errors can cause poor fit, flashing, and incomplete filling. These defects often need mold rework, which adds cost and delays.
Solution with VISI CAD CAM: VISI software automates core and cavity design. It uses the part geometry to generate accurate mold blocks.
Why it works:
Aligns core and cavity perfectly
Supports complex shapes with high accuracy
Includes built-in tolerance controls
Result: Higher accuracy and fewer manual corrections.
4. Lack of Mold Flow Analysis
Without mold flow analysis, you can’t predict how plastic will fill the mold. This can lead to air traps, short shots, or weld lines.
Solution with VISI Mold: VISI Mold includes advanced mold flow analysis features. It shows the behavior of molten plastic inside the mold cavity.
Why it works:
Simulates fill, pack, and cooling stages
Highlights areas of concern like weld lines
Allows changes before tooling starts
Result: Improved part quality and fewer molding issues.
5. Inefficient Design-to-Manufacture Workflow
Manual data transfer between CAD and CAM increases errors. It also slows down the mold making process.
Solution with VISI CAD CAM: VISI provides an integrated 3D mold design solution. Designers and toolmakers can work in a single environment.
Why it works:
Smooth CAD CAM integration
Less rework due to data mismatch
Faster time-to-market
Result: Shorter project times and higher productivity.
Why VISI is the Best Mold Design Software
VISI mold vs other CAD tools for toolmakers shows clear advantages:
Tailored for plastic mold design
Combines CAD CAM for mold making
Offers injection mold design tools with high precision
Ideal software to eliminate warpage and shrinkage in molds
Supports tool and die design with ease
How to Fix Common Mold Design Problems Using VISI
Optimize core and cavity layout
Improve cooling with channel simulation
Predict defects using mold flow tools
Accelerate tool design with integrated modules
Best Software for Plastic Injection Mold Design VISI stands out because it supports every step from design to toolpath. Its accuracy and simulation features make it one of the best options available today.
Conclusion
Using VISI mold software reduces common mold design issues. You get better results, save time, and cut costs. Whether you’re a designer or a toolmaker, VISI software for mold design improves every step.
If you are looking for the best mold design software that solves real-world challenges, contact Corengg Technologies today.
